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MBTC 1057
PRE-DESIGNED TIMBER BRIDGES OF THREE TYPES FOR ARKANSAS COUNTY ROADS
PREPARED BY:
Dr. Larry G. Pleimann, Civil Engineering, University of Arkansas
Gregory R. Riley, Civil Engineering, University of Arkansas
FUNDED BY:
Mack-Blackwell Rural Transportation Center, University of Arkansas
Arkansas Highway and Transportation Department
Federal Highway Administration
June 2000
TABLE OF CONTENTS
Acknowledgments
Abstract
1.0 Introduction
2.0 Purpose and Scope
3.0 Literature Review
4.0 Background on Types of Timber Bridges
5.0 Bridge Design Computer Program
6.0 Timber Bridge Designs of Three Types
7.0 Conclusions and Recommendations
List of References
LIST OF FIGURES
Figure 1: National Interstate and State Bridge Data
Figure 2: National City/County/Township Bridge Data
Figure 3: Arkansas Interstate and State Bridge Data
Figure 4: Arkansas City/County Bridge Data
Figure 5: Isometric Section of Solid Sawn Stringer Bridge
Figure 6: Isometric Section of Solid Sawn Stringers with Dowel Laminated Deck
Figure 7: Isometric Section with Glulam Stringers and Transverse Deck
Figure 8: Isometric Section with Glulam Stringers and Doweled Transverse Deck
Figure 9: Isometric Section of Longitudinal Glulam or Dowel Laminated Deck
Figure 10: Isometric Section of Longitudinal Stress-laminated Deck
Figure 11: Isometric Section of Stress-laminated Deck Using Glulam Stringers
Figure 12: Cross-sections Used for Stress-laminated Box Girder Bridges
Figure 13: Cross-section of T-Beams with FRP Tension Reinforcement
LIST OF TABLES
Table 1: Published Bridge Data for the Fifty States and the District of Columbia
Table 2: Published Bridge Data for the State of Arkansas
Table 3: Responses to Questionnaire
Table 4: Type 1 Designs with 6 x 12 Stringers
Table 5: Type 1 Designs with 8 x 12 Stringers
Table 6: Type 1 Designs with 10 x 12 Stringers
Table 7: Type 1 Designs with 6 x 14 Stringers
Table 8: Type 1 Designs with 8 x 14 Stringers
Table 9: Type 1 Designs with 10 x 14 Stringers
Table 10: Type 2 Designs with 5 inch wide Glulam Stringers
Table 11: Type 2 Designs with 6.75 inch wide Glulam Stringers
Table 12: Type 2 Designs with 8.5 inch wide Glulam Stringers
Table 13: Type 2 Designs with 10.5 inch wide Glulam Stringers
Table 14: Type 3 Designs with 5 inch wide Glulam Stringers
Table 15: Type 3 Designs with 6.75 inch wide Glulam Stringers
Table 16: Type 3 Designs with 8.5 inch wide Glulam Stringers
Table 17: Type 3 Designs with 10.5 inch wide Glulam Stringers
ACKNOWLEDGMENTS
The author takes this opportunity to thank many people who have been of
great help in accomplishing the work of this project and in producing this final
report. These include three former graduate students, Mr. S. Grant Jordan who
wrote the original version of PCBRIDGE, Mr. Lee R. Shaw who made some
important improvements in the program, and Mr. Gregory R. Riley who used
PCBRIDGE to do the designs listed herein and who drew all the pages of drawings
and specifications [hard copies available upon request from MBTC].
ABSTRACT
The National Bridge Inventory every year lists the percentage of bridges in the United States under various
jurisdictions that are "structurally deficient" or "functionally obsolete." That percentage is largest for
"city/county/township" bridges. In recent years the two major causes for the rapid deterioration of those
bridges with typical steel or concrete superstructures have been the use of deicer chemicals and the lack of
adequate maintenance monies.
An alternative that could be of competitive cost and that could contribute to the economy of the state of
Arkansas by further developing its timber industry would be the use of economical well-designed, well-constructed "modern" timber bridges for the replacement of sub-standard bridges on county and city roads.
A computer program written in 1991 was used to design a range of adequate simple span timber bridges of
three different types with accompanying plans and guide specifications for them for ready use by Arkansas county
road and bridge departments. The three types include 1) solid sawn stringers with transverse solid sawn deck
planks, 2) glulam stringers with transverse glulam decks, and 3) stress-laminated full-span glulam stringers,
all constructed of Southern Pine (SP).
This report contains tables of designs for the first type using six different SP stringer sections, for the
second type using four different standard widths of SP glulam stringers, and for the third type using the same
four separate widths of SP glulam stringers. The designs were done concentrating on flexural adequacy. The
reader is guided through simple procedures so that the span length and/or the depth of the primary bending
sections may be changed so that the designs may harmonize with any desired allowable deflection limitation, or
desired smaller "load duration factor."
1.0 INTRODUCTION
1.1 Deterioration of the American Infrastructure
It is a commonplace currently to speak of the deterioration of the American
transportation infrastructure. The national media periodically have reports on
the crumbling of pavements that should have lasted much longer, or of bridge
failures caused by the combination of such deterioration and the lack of
adequate funding for maintenance within the separate jurisdictions responsible
for particular road and bridge systems. Some of these failures have led to loss
of life which demonstrated just how serious the problem is.
There are many sources for the deterioration of the U.S. public
transportation systems. These include lack of maintenance because of a lack of
adequate funding, heavier traffic volumes, and heavier loads particularly as
truck traffic strives for increased efficiency by using larger axle loads and
longer strings of trailers. In addition, certain environmental factors have
effected a faster deterioration. Especially within the context of bridge and
pavement maintenance, the increased use of deicing chemicals that began in the
sixties has led to more rapid deterioration of reinforced concrete bridge decks
and pavements.
The infiltration of chloride ions into the concrete causes the pH surrounding
the reinforcing steel to become acidic. This change in pH allows the steel to
oxidize. The resulting iron oxide crystals expand as much as 16 times the volume
of the source steel [Crumpton, 1985]. The internal expansion produces high
tensile stresses in the concrete. This leads to cracking near the top surface
and spalling of the concrete follows. The direct exposure of the underlying
reinforcement to the environment and traffic loads hastens the deterioration of
the slab. Unless the damaged area is repaired, a significant loss of strength
and/or service life of a pavement or deck will occur.
Most efforts to control the corrosion of deck and pavement reinforcement have
been directed toward protection of the steel bars. Additional concrete cover,
surface sealants for the concrete, corrosion inhibitors mixed with the concrete,
reduced concrete permeability, cathodic protection, epoxy coating, and
galvanizing are examples. The use of fusion epoxy coated bars has become
standard in the effort to protect concrete reinforcing steel from corrosion,
certainly in the state of Arkansas. However, epoxy coating may not be the final
answer since small cracks in the coating may hasten local corrosion [Clear,
1992]. Epoxy coating is also being used with pavement dowel bars. Few other
alternatives have been proposed for the protection of steel reinforcement apart
from the suggestion of using more expensive stainless steel [Black, et al, 1988], or to search for another
more effective coating.
An alternate effort has attempted the development of other forms of
reinforcement that are not susceptible to corrosion. Fiber reinforced polymer
(FRP) bars provide one such option. This "composite" material consists of thin
high-strength synthetic fibers embedded within a hardened polymer matrix. FRP
bars have already been used for slabs on grade, as prestressing tendons [Preis
and Bell, 1987; Nanni, 1991], in marine environment structures, and in
structures wherein non-magnetic properties are important such as magnetic
resonance imaging installations [Roll, 1991], and large transformer foundation
pads. The bars are not susceptible to corrosion and have high tensile
strength.
The attention of the nation was brought vividly to focus on the problem of
bridge deterioration in 1967. The Silver Bridge over the Ohio River between
Kanauga, Ohio and Pt. Pleasant, West Virginia failed under afternoon rush hour
traffic. The bridge was a 40 year old steel suspension bridge of a total length
of 1750 feet. It had been inspected as recently as April of 1965. But on that
day it was ready to fail and let 75 cars and trucks fall into the river, killing
some 46 people. Later investigation showed that the combination of a lack of
adequate maintenance and the use of deicer chemicals had led to the rapid
deterioration of the main suspension "cables." However, they weren't cables
per se, but eyebar links that are often susceptible to deterioration
and fatigue fracture.
The Silver Bridge failure led directly to the establishment of the Federal
Bridge Inspection program. Working through the state departments of
transportation, the program instituted an inspection survey that intended
initially to increase the frequency of inspections so that every federal, state,
and smaller local jurisdiction bridges would be inspected at least once every
two years. The results of this inspection were to be included in a national data
base, or bridge inventory system. In Arkansas, the Arkansas Highway and
Transportation Department (AHTD) has worked to increase the inspection
frequency, especially for those bridges whose condition is problematic. Some
bridges are inspected every year if not more often.
This federal inspection program led to the common usage of phrases such as
"structurally deficient" and/or "functionally obsolete." The results of the
annual inspections are kept in a national bridge inventory and are published
periodically. The author first noticed a typical summary of results in an annual
November issue of Better Roads
magazine which began to publish such data in 1978. In the 1989 issue, for
example, of the some 588 thousand bridges in the fifty states and the District
of Columbia, a little over 38 percent, 225 thousand, were still "structurally
deficient" and/or "functionally obsolete." Of that number, almost exactly
two-thirds, 151 thousand, were on rural highways or city streets, off the
federally funded system.
Tables 1 and 2 below summarize the results of the Better Roads data for the entire
nation and for the state of Arkansas from the year when essentially all the
states reported complete results for their jurisdiction until the present. The
following Figures 1 through 4 present the same data in a graphical format.
TABLE 1: Data published in "Better Roads" magazine
from the National Bridge Inventory for the fifty United States and the District of
Columbia
|
Reporting Year |
Total Interstate & State Bridges |
Total Substandard |
Total Percent Substandard |
Total City/County/ Township Bridges |
Total Substandard |
Total Percent Substandard |
Total All Bridges |
Total Substandard |
Total Percent Substandard |
|
1981 |
264,894 |
53,464 |
20.2 |
309,637 |
123,141 |
39.8 |
574,531 |
176,605 |
30.7 |
|
1982 |
263,303 |
58,379 |
22.2 |
307,292 |
154,171 |
50.2 |
570,595 |
212,568 |
37.3 |
|
1983 |
264,078 |
62,830 |
23.8 |
302,775 |
165,928 |
54.8 |
566,853 |
228,758 |
40.4 |
|
1984 |
266,686 |
71,607 |
26.9 |
316,189 |
176,487 |
55.8 |
582,875 |
248,094 |
42.6 |
|
1985 |
269,129 |
71,584 |
26.6 |
317,112 |
177,618 |
56.0 |
586,241 |
249,202 |
42.5 |
|
1986 |
269,125 |
76,160 |
28.3 |
315,752 |
169,657 |
53.7 |
584,877 |
245,817 |
42.0 |
|
1987 |
271,125 |
77,179 |
28.5 |
315,555 |
166,201 |
52.7 |
586,680 |
243,380 |
41.5 |
|
1988 |
272,337 |
77,787 |
28.6 |
314,606 |
161,915 |
51.5 |
586,943 |
239,702 |
40.8 |
|
1989 |
274,678 |
74,910 |
27.3 |
313,039 |
150,552 |
48.1 |
587,717 |
225,462 |
38.4 |
|
1990 |
275,202 |
75,367 |
27.4 |
310,134 |
145,654 |
47.0 |
585,336 |
221,021 |
37.8 |
|
1991 |
280,817 |
75,069 |
26.7 |
312,399 |
132,995 |
42.6 |
593,216 |
208,064 |
35.1 |
|
1992 |
281,670 |
74,424 |
26.4 |
319,080 |
132,480 |
41.5 |
600,750 |
206,904 |
34.4 |
|
1993 |
279,073 |
69,473 |
24.9 |
309,077 |
121,951 |
39.5 |
588,150 |
191,424 |
32.5 |
|
1994 |
280,575 |
68,910 |
24.6 |
308,610 |
117,928 |
38.2 |
589,185 |
186,838 |
31.7 |
|
1995 |
281,840 |
70,784 |
25.1 |
309,365 |
116,720 |
37.7 |
591,205 |
187,504 |
31.7 |
|
1996 |
281,398 |
70,126 |
24.9 |
307,845 |
112,281 |
36.5 |
589,243 |
182,407 |
31.0 |
|
1997 |
280,898 |
68,810 |
24.5 |
309,142 |
110,645 |
35.8 |
590,040 |
179,455 |
30.4 |
|
1998 |
279,543 |
68,466 |
24.5 |
309,792 |
109,626 |
35.4 |
589,335 |
178,092 |
30.2 |
TABLE 2: Data published in "Better Roads" magazine from the
National Bridge Inventory for the State of Arkansas
|
Reporting Year |
Total Interstate & State Bridges |
Total Substandard |
Total Percent Substandard |
Total City/County/ Township Bridges |
Total Substandard |
Total Percent Substandard |
Total All Bridges |
Total Substandard |
Total Percent Substandard |
|
1981 |
6,539 |
1,100 |
16.8 |
7,671 |
5,930 |
77.3 |
14,210 |
7,030 |
49.5 |
|
1982 |
6,539 |
1,100 |
16.8 |
7,671 |
5,930 |
77.3 |
14,210 |
7,030 |
49.5 |
|
1983 |
6,691 |
1,777 |
26.6 |
8,017 |
6,522 |
81.4 |
14,708 |
8,299 |
56.4 |
|
1984 |
6,628 |
2,005 |
30.3 |
7,707 |
6,691 |
86.8 |
14,335 |
8,696 |
60.7 |
|
1985 |
6,639 |
2,011 |
30.3 |
7,656 |
6,456 |
84.3 |
14,295 |
8,467 |
59.2 |
|
1986 |
6,649 |
2,008 |
30.2 |
6,330 |
4,296 |
67.9 |
12,979 |
6,304 |
48.6 |
|
1987 |
6,644 |
1,786 |
26.9 |
6,307 |
4,175 |
66.2 |
12,951 |
5,961 |
46.0 |
|
1988 |
6,667 |
1,511 |
22.7 |
6,325 |
4,147 |
65.6 |
12,992 |
5,658 |
43.5 |
|
1989 |
6,687 |
1,425 |
21.3 |
6,196 |
3,927 |
63.4 |
12,883 |
5,352 |
41.5 |
|
1990 |
6,719 |
1,647 |
24.5 |
6,146 |
3,588 |
58.4 |
12,865 |
5,235 |
40.7 |
|
1991 |
6,750 |
1,617 |
24.0 |
5,990 |
3,159 |
52.7 |
12,740 |
4,776 |
37.5 |
|
1992 |
6,768 |
1,554 |
23.0 |
5,925 |
2,821 |
47.6 |
12,693 |
4,375 |
34.5 |
|
1993 |
6,782 |
1,151 |
17.0 |
5,822 |
2,642 |
45.4 |
12,604 |
3,793 |
30.1 |
|
1994 |
6,797 |
1,142 |
16.8 |
5,730 |
2,576 |
45.0 |
12,527 |
3,718 |
29.7 |
|
1995 |
6,838 |
1,152 |
16.8 |
5,672 |
2,487 |
43.8 |
12,510 |
3,639 |
29.1 |
|
1996 |
6,850 |
1,136 |
16.6 |
5,586 |
2,354 |
42.1 |
12,436 |
3,490 |
28.1 |
|
1997 |
6,882 |
1,134 |
16.5 |
5,470 |
2,158 |
39.5 |
12,352 |
3,292 |
26.7 |
|
1998 |
6,941 |
1,109 |
16.0 |
5,405 |
2,048 |
37.9 |
12,346 |
3,157 |
25.6 |
Each
figure plots a total number of bridges from 1981 through to the present, the
total number substandard in that category, and the percent substandard for that category. A cursory examination of Figures 1 and 3 for Interstate and
State Bridges for the nation and for Arkansas leads one to the same conclusions.
The total number of bridges in this category seems relatively stable, but with
some decided increase as the general network of roads is enlarged and upgraded.
The percent of those national bridges that are substandard is relatively low in
both cases, but far higher than they should be. Fortunately, the percent
substandard of Interstate and State Bridges is lower in Arkansas than the
national average, and the last decade has shown a consistent decrease in that
percentage both at the national and Arkansas levels. In Arkansas during that
time period the rate of decrease has been even more pronounced. When attention
is focused on a problem, and the seriousness and importance of the problem is
understood, the American people respond. Arkansans are a particularly
self-reliant and practical people, and it is not surprising that they have
responded in a more intense fashion.
Consideration of the corresponding Figures 2 and 4 for "City/County/Township"
Bridges at the national level and for Arkansas is even more dramatic, and, in
places, puzzling. First, in both cases, the absolute numbers of substandard
bridges and the corresponding percentages are much higher than for the
Interstate and State bridges. This is understandable for a variety of reasons.
The bridges of the Interstate system and many of the bridges on U.S. highways
within the separate states are part of a newer system. Also, the federal
government has typically more power to tax for maintenance monies than the
individual states, especially if the state is predominantly rural and less
affluent. The obverse of such a situation is that the "state-aid" bridges, as
they are called in Arkansas, are less well funded. In times of financial
distress the first item to be neglected is maintenance and so the bridges
suffer. Also, the audience for a substandard bridge on the Interstate and state
system is larger since the daily traffic count on these bridges is typically
larger. The larger audience can bring much more political pressure for repairs
than say the small population of a poor county concerned with a local bridge.
Despite these factors, the changes in the "City/County/Township" category have
been dramatic both at the national and Arkansas levels. At the national level,
after a peak in 1984, there has been a steady reduction in the absolute number
and percentage of substandard bridges. The same trend is evident in the Arkansas
"City/County" bridge data but the reduction is even more dramatic. The peak
value is again in 1984, but the percent substandard is 86.8. By 1998 percent
substandard has been brought to a much lower value, 37.9, but that is still
higher than the national average for this category, 35.4 percent. Arkansas has
made major improvement in its state-aid bridges, but still has a way to go to
catch up with the nation in this category.
Some of the data is curious for the state of Arkansas. The total number of
bridges in the City/County system has also been dropping. One major reason for
this may be the increased popularity in substituting systems of multiple
culverts for bridges. It could be interesting in the future to do a more
detailed study of the history of the changes in Arkansas's
off-federal-jurisdiction bridges. Despite the dramatic reduction in the absolute
number of Arkansas' substandard state-aid bridges, the reduction of its
percentage substandard for the same category is not as pronounced.
1.2 Timber as an Alternative
Part of the motivation for this study is the conviction that timber, as a
bridge structural material, can make a significant contribution to bridge
replacement needs in the United States, particularly for shorter span bridges in
the "City/County/Township" jurisdictions. The other part of the motivation is
the recognition that this conviction is not widely shared by many people both in
and out of the bridge engineering community.
The first ways for humans to cross streams were either to ford them at
shallow points, or to make use of convenient exposed stones in the stream bed.
Perhaps the use of a naturally fallen tree inspired our ancestors to
intentionally fell trees for similar use. Later masonry arches were also used.
It has been the author's experience in teaching structural design of both
masonry and timber, that the two materials, although the oldest and most natural
of structural materials, are also the least understood and the most maligned.
Actually, because they are both natural materials they are, therefore, more
random in their behavior, more difficult to model mathematically, and more
complicated than either steel and/or reinforced concrete. This complexity has
delayed the development of their adequate and complete "engineering." Their
lesser strength, when not adequately "engineered," has led to a poor reputation
for both materials.
Nevertheless, the early history of bridges in the world and in the United
States is a history of the use of timber as a structural material. The effort to
recall these long lasting and previous successes has become a project for the
timber industry. The reader is directed to the first two chapters of Mike
Ritter's Timber Bridges: Design,
Construction, Inspection, and Maintenance [Ritter, 1990]. Another good
example is a recent article in the magazine Public Roads [Duwadi and Ritter, 1997]
that traces the history of timber bridges from the beginnings of the United
States to the present, and describes the development of the technologies of
lamination and pressure treatment that are the basis of "modern" timber bridges,
and the source of the current competitiveness of timber with other bridge
structural materials.
Despite the major technological developments in the latter half of the
twentieth century with respect to timber bridges, there is still a basic current
mind-set in the bridge design community against the use of timber as a bridge
structural material. Ritter [1990, p. 1-19] offers his own explanation to that
hesitancy. "Perhaps the biggest obstacle to the acceptance and the use of timber
has been a persistent lack of understanding related to design and performance of
the material." Ritter, in turn, quotes Johnson [1986] as to the causes of this
"lack of understanding."
The timber industry is one of those industries that has not made a
substantial unified effort to generate and distribute technical information.
This has been interpreted by some engineers as a reflection on the suitability
of the material itself, and not as an indictment of the industry for failing to
provide the information. The reason the timber industry has not met the
challenge is quite obvious once one looks at the respective industries.
Johnson goes on to say that whereas the steel and cement industries have both
separately and, on occasion, together actively promoted structural steel and
reinforced concrete as structural bridge materials, the multiple parts of the
timber industry have not.
That is a dated statement, because in 1989, under the auspices of the
Department of Agriculture's U.S. Forest Service, the National Timber Bridge
Initiative Program was established, domiciled at their Northeastern Area office
in Morgantown, West Virginia. The project is now called the National Wood in
Transportation Program. Part of the program is a competitive cost sharing
arrangement for encouraging the design and construction of innovative
demonstration timber bridge projects, with an annual national budget that varies
each year, but is in the order of 1.0 to 1.5 millions dollars.
Each state of the Union has received benefits from the program. The author
has been shown several such bridge projects in Arkansas. He also witnessed and
filmed the installation of an innovative bridge project in Washington County.
That bridge was a "stress laminated box girder" structure that incorporated all
of the current lamination developments in timber structural materials. The
timber bridge initiative program was been the source of a number of significant
solutions to local bridge replacement needs across the United States, but it has
not caused a major revision of attitude toward timber bridges.
Another part of the Forest Service's information strategy was a series of
timber bridge design conferences. The author has attended several of these
conferences. He remembers vividly the opening address at one such conference
held in Birmingham, Alabama. The speaker was the then Secretary of State for
Alabama, a man who was also a licensed professional civil engineer. His primary
point was that the potential economic advantage of the use of timber bridges for
his state was two-fold. On the one hand they promised a relatively cheap
solution to the problem of replacing substandard spans on Alabama rural roads.
On the other hand they gave promise to promoting the growth of the important
timber industry of his state. The increased use of timber bridges has an
identical two-fold potential for the state of Arkansas. The sections for the
Washington County stress-laminated box girder timber bridge mentioned earlier
had been manufactured of mixed oak from Southern Illinois. They could just as
well have been manufactured by and contributed to the economy of northwest
Arkansas.
It would be a mistake, however, to think that this mutually contributive
economic solution is without problems. At this writing the onset of global
warming is being taken with increased seriousness. The world weather is being
threatened by the most significant El Nino of several decades. A five hundred
year flood in North Dakota and southern Canada was been preceeded by numerous
summers of hundred year floods throughout the world. The contribution of forests
in exchanging oxygen for carbon dioxide becomes exceedingly important. The
conflict between human use that can be made of forest products as fuel, paper,
structural material, and raw material for the chemical industry has to be
balanced with values provided by forests remaining intact, i.e., flood
protection, erosion control, wildlife habitat, oxygen manufacture, soil humus,
and human recreation. Even intense reforestation is not necessarily an answer if
the method of it defies the need for biodiversity in the forest. Obviously, this
is an area needing the wisest of human decisions, and the ability to compromise
on goals that include values that are not just short-sighted immediate human
values. Trade-offs are inevitable, but the author is still of the belief that
the use of well-engineered and constructed timber bridges will have some
significant part to play in the real solution of Arkansas' rural bridge
replacement needs.
1.3 Timber Bridges in Arkansas
The common American mind-set that views the design of timber bridges as a
waste of money is widespread in Arkansas as well. It is the author's experience
and opinion that this is true not only among the general public but also at all
echelons of the bridge design-construction- maintenance community as well.
This negative mind-set does not have as significant a discouraging effect on
creativity and flexibility in the "Interstate and State" system, because the
public is accustomed to seeing steel stringers under concrete decks for most
major bridges and overpasses on the Interstate, federal, and state highways of
Arkansas. Timber superstructures could be a viable option for many of these
bridge structures. But the bridge design section of the AHTD has honed the
design of concrete-deck-over-steel-stringers bridges to the point that it is
very easy and therefore very economical for the AHTD to continue their use for
both short and long spans. Nevertheless, there is some flexibility emerging in
the bridge department of the AHTD that is probably caused as much as anything by
the need to modify designs in terms of life-cycle costs instead of initial
construction costs. The issue of bridge superstructure and deck deterioration
plays a large role in these changes.
Several years ago the author attended a one-day short course sponsored
jointly by the AHTD, and the "Arkansas Area Prestressed Concrete Council." The
latter was at that time a new organization unknown to the author. The membership
of the organization consists of precast prestressed concrete element producers
who are interested in the potential Arkansas market. The vast majority of the
Council's members are domiciled in states bordering Arkansas because there are
very few such producers inside the borders of Arkansas. The primary selling
point of the conference was the superior durability performance of precast
stringers as described in a presentation given by a staff member of the Portland
Cement Association (PCA) [Rabbat, 1993]. The address was a comparative study of
the durability of certain types of bridge superstructures using data taken from
the National Bridge Inventory. The primary point of the article was that bridges
with prestressed concrete stringers were longer lasting. The structural material
with the poorest record in the study was timber. The author's own reaction to
this was that the development of the technology that underlies "modern" timber
bridges is so relatively new and seldom used that one could believe that the
study was not a fair comparison with respect to timber.
The author in previous years kept lists provided by the AHTD of the
distribution of various structural materials for the superstructures of
state-aid bridges in Arkansas. His recollection is that approximately half of
the superstructures of those bridges in an era about a decade ago were made of
timber.
Negative reaction to the decay of traditional timber bridges has led many
county judges and their road and bridge departments to make a commitment to find
inexpensive alternatives to timber bridges. Used railroad flatbeds have been
used. These were cheap at first, but their price has risen with their
popularity. They are difficult to "load rate" because their strength reduction
due to previous fatigue loading is not easy to evaluate. Moreover, sometimes
they are "modified" in an unsafe manner in order to be fitted to a particular
bridge site. Also, corrosion of these all-steel superstructures is not easy to
prevent.
Another popular program for some counties has been the use of side-by-side
precast concrete channel sections for use in various span lengths for county
bridge replacements. The author is not certain when these plans were developed.
The copies he has for both the bridge sections and the plans for the forms list
the University of Arkansas Division of Agriculture Cooperative Extention Service
in the title block. He believes, however, that the design of the sections was
developed initially by AHTD for the sake of state-aid bridges in the mid-60's.
Several counties in the state made early use of these plans and have produced
the sections for their own bridge replacement program for quite some time.
Washington County is an example of such early use. Craighead County, with
Jonesboro as County Seat, and Jefferson County, with Pine Bluff as County Seat,
have newer and more advanced production facilities for year round production of
the channel sections.
The plans allow varying standard lengths of 19, 25, and 31 feet, depending on
whether the main girder reinforcement consists of #9, #10, or #11 rebars
respectively. Most counties with which the author is familiar use a 30 foot span
length and #11 rebars. Seven of the 3'-7.5" wide channel sections side by side
provide sufficient width for two standard lanes and space for precast curb units
at the two outside edges.
Counties that use this system have found it very economical. Some other
counties purchase similar units from a few precast manufacturers in the state.
All in all, this has been a very useful and successful program for short span
bridge replacement on counties in the state.
The scope for this project will be described in more detail later. The
initially intended scope included surveying some 21 counties in the southern
third of the state for help in identifying bridge sites where economic
comparison could be made of alternate bridge replacement schemes including as
many as three types of timber superstructure bridges. The response to a
questionnaire sent by the author to the county judges in those 21 counties was
so discouraging in terms of the positive response to the use of timber bridge
superstructures yet so interesting as to the variety of types of bridges systems
used, that the author decided finally to send the questionnaire to all 75 of the
counties in the state. Table 3 following gives the results of the questionnaire in tabular form. The questionnaire was modified twice as
the early responses indicated difficulties the counties experienced in
understanding the intent of some of the questions. The three separate versions
of the one-page questionnaire sent to the county judges appear in the Appendix.
If blanks occur in Table 3 it is because the person responding from the
individual county did not include a response to that question. Three lines in
the table are completely blank because the county judge and/or road and bridge
department director chose not to respond not only to the initial mailing but to
as many as three follow-up mailings. All this is indicative of busy schedules,
but the responses (or lack thereof) also indicate a general disinterest in
timber as a bridge superstructure material. Nevertheless, that 72 counties out
of 75 eventually responded makes the answers useful.
TABLE 3: Responses to Questionnaire
|
County |
Decision Against Timber |
Bridge Types Used In the Past |
Preferred Material For |
|
Sawn Timber Beams |
Glulam Timber Beams |
Railroad Flatcar Beds |
Precast R/Concrete Sections |
R/C Deck, Steel Beams |
Culverts |
Pilings |
| ARKANSAS |
YES |
no |
no |
50',89' |
no |
no |
steel pipe |
|
| ASHLEY |
YES |
no |
|
no |
yes (p) |
no |
galvanized |
|
| BAXTER |
no |
no |
no |
no |
yes (M) |
no |
precast R/C |
|
| BENTON |
|
no |
no |
no |
yes (M) |
no |
steel |
10" I-bms |
| BOONE |
no |
|
no |
|
yes (p) |
|
corrugated metal |
cast R/C |
| BRADLEY |
|
|
|
|
|
|
|
|
| CALHOUN |
YES |
no |
|
|
yes (M) |
no |
plastic, metal |
cast R/C |
| CARROLL |
no |
no |
no |
yes |
yes (p) |
no |
concrete |
cast R/C |
| CHICOT |
no |
|
|
yes |
yes (p) |
|
concrete, steel |
|
| CLARK |
no |
|
no |
yes |
yes (p) |
timber
deck |
|
|
| CLAY |
YES |
yes |
no |
yes |
no |
no |
black steel pipe |
|
| CLEBURNE |
YES |
no |
no |
no |
no |
no |
corrugated plastic |
|
| CLEVELAND |
YES |
yes |
no |
yes |
yes (p) |
yes |
|
|
| COLUMBIA |
no |
yes |
no |
yes |
|
|
metal |
|
| CONWAY |
|
no |
no |
no |
yes (p) |
no |
steel pipe, conc. box |
|
| CRAIGHEAD |
YES |
|
|
|
yes (M) |
|
corrugated pipe |
precast R/C |
| CRAWFORD |
no |
|
no |
yes |
yes (p) |
yes |
plastic double lined |
|
| CRITTENDEN |
no |
yes |
no |
yes |
yes (p) |
|
corrugated metal |
|
| CROSS |
no |
yes |
no |
yes |
no |
no |
galvanized steel |
|
| DALLAS |
|
yes |
no |
yes |
no |
yes |
galvanized metal |
steel or R/C |
| DESHA |
YES |
no |
no |
yes |
yes (p) |
no |
steel |
|
| DREW |
|
yes |
no |
|
yes (p) |
|
metal |
|
| FAULKNER |
YES |
yes |
no |
yes |
yes (M) |
yes |
precast R/C |
|
| FRANKLIN |
YES |
no |
|
no |
yes (p) |
yes |
steel tile culverts |
|
| FULTON |
no |
no |
|
no |
no |
no |
aluminum box |
|
| GARLAND |
YES |
yes |
no |
yes |
yes (p) |
yes |
steel pipe |
steel H-piles |
| GRANT |
YES |
yes |
no |
yes |
no |
no |
galvanized or steel |
|
| GREENE |
YES |
no |
no |
yes |
yes (M) |
yes |
cut tanker cars |
concrete in pipe |
| HEMPSTEAD |
no |
yes |
no |
yes |
yes (p) |
no |
galvanized steel |
|
| HOT
SPRING |
no |
|
|
yes |
yes (p) |
|
steel |
steel pipe |
| HOWARD |
no |
yes |
no |
yes |
yes (M,p) |
yes |
plastic, steel |
steel, timber |
| INDEPENDENCE |
YES |
yes |
no |
yes |
yes (p) |
yes |
metal |
|
| IZARD |
no |
no |
no |
yes |
no |
yes |
corrugated metal |
precast R/C |
| JACKSON |
YES |
|
|
yes |
|
|
galvanized pipe |
|
| JEFFERSON |
no |
no |
no |
yes |
yes (M) |
yes |
cast R/C, timber? |
|
| JOHNSON |
no |
yes |
no |
yes |
yes (p) |
yes |
galvanized pipe |
|
| LAFAYETTE |
YES |
|
|
yes |
|
no |
tank car sections |
some timber piles |
| LAWRENCE |
YES |
no |
no |
no |
no |
no |
corrugated |
|
| LEE |
no |
yes |
no |
yes |
no |
no |
tank car sections |
|
| LINCOLN |
|
yes |
no |
yes |
yes (p) |
|
galvanized steel |
|
| LITTLE
RIVER |
YES |
yes |
no |
yes |
no |
yes |
steel pipe |
|
| LOGAN |
YES |
no |
|
yes |
yes (M) |
yes |
steel tubing |
|
| LONOKE |
YES |
yes |
no |
yes |
yes (p) |
yes |
corrugated steel |
|
| MADISON |
YES |
no |
no |
yes |
|
yes |
galvanized pipe |
|
| MARION |
YES |
no |
no |
yes |
yes (p) |
no |
galvanized metal |
concrete pilings |
| MILLER |
YES |
|
|
|
yes (p) |
|
tank car sections |
|
| MISSISSIPPI |
no |
yes |
no |
no |
no |
yes |
tank car sections |
timber piling |
| MONROE |
YES |
yes |
no |
yes |
yes (p) |
no |
pipes, rail cars |
|
| MONTGOVERY |
YES |
no |
no |
no |
no |
R/C strgrs |
double wall plastic |
|
| NEVADA |
no |
yes |
no |
yes |
|
yes |
steel |
timber, metal |
| NEWTON |
|
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