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Quality Highways - Key Preservation Needs on Wisconsin's State Highway System - Wisconsin TransLinks 21



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MISSION STATEMENT

TRANSLINKS 21 -
Wisconsin's 21st century transportation plan - will outline a
comprehensive transportation system that will move people and goods
efficiently, strengthens our economy, protects our environment, and
supports our quality of life. Working with DOT, the public will
identify Wisconsin's transportation needs - and help to make
tomorrow's transportation choices.

Tommy G. Thompson,
Governor

Charles H. Thompson,
Secretary





       Quality Highways: Key Preservation Needs On Wisconsin's
                        State Highway System


               Wisconsin Department of Transportation
                        Division of Highways


                             July, 1994

  




                          Table of Contents


I.   Executive Summary . . . . . . . . . . . . . . . . . . . . . . 1


II.  Preservation Needs for Milwaukee County Freeways. . . . . . . 3


Ill. Preservation Needs for the
     Existing Corridors 2020 Multilane Backbone System . . . . . . 9


IV.  Pavement Preservation Needs:
     Corridors 2020 Connector System and
     Non-Corridors 2020 Routes . . . . . . . . . . . . . . . . . .13


V.   All Season Highways . . . . . . . . . . . . . . . . . . . . .15


VI.  Maintenance Needs . . . . . . . . . . . . . . . . . . . . . .17


VII. Reallocation Options. . . . . . . . . . . . . . . . . . . . .21





Quality Highways                                                    

I.   Executive Summary

Wisconsin's state highway system is the major carrier of people-and
goods throughout the state.  It links Wisconsin to the rest of the
nation and the rest of the world.  Over the past decade, real
progress has been made in modernizing and rehabilitating the
system.  Although substantial needs still exist on the current
system, state highways generally provide a fairly good level of
service.

The focus of this paper is on the preservation needs that will
develop on state highways during the coming decade.  Preservation
of the physical system, as well as the level of service it
provides, is vitally important to Wisconsin's economy and to
highway users.  Wisconsin citizens and businesses rely on quality
highways.

TRANSLINKS 21 is evaluating highway issues within a multimodal
framework.  This is essential in order to develop an appropriate
transportation vision for Wisconsin.  The vision calls for a
transportation system that can meet. the changing needs of
travelers and shippers in a manner that is both cost effective and
sensitive to environmental, land use, economic development, and
other policy concerns.  Highways will continue to be a major part
of Wisconsin's multimodal transportation system.  The development
of transportation plans within a multimodal framework does not
reduce the importance of preserving the investment we have made in
our highway system.

While preserving our highway system must be of high priority,
several issues will force difficult decisions for policy makers in
the years to come.  These issues are summarized as follows:

    Milwaukee County Freeways have aged to the point where major
     rehabilitation and reconstruction is required.  The East-West
     portion of 1-94 must be reconstructed or travel will be
     impaired by rough pavements and bridge weight restrictions. 
     The Marquette Interchange is also nearing the point where
     reconstruction will be required.  Current resources of about
     $25 million per year will have to increase to $64 million per
     year by 1996 and then to about $84 million per year by 2000
     (until 2010) if the system is to be maintained, even without
     modernization.  With modernization, funding must increase to
     $67 million by 1996 and then to about $126 million per year by
     2000.

    Existing Corridors 2020 Multilane Backbone routes are also old
     and in need of reconstruction.  The Interstate system and the
     multilane portions of US highways 41, 5 1, 53 and 151 carry
     over 33% of the traffic on the state highway system despite
     the fact that they comprise only about 9% of the mileage. 
     Without a significantly augmented effort, the miles of rough
     and deteriorating pavement on this system will increase,
     bridge conditions will worsen, geometric deficiencies will
     remain unaddressed and interchange modernization will be
     slowed.  On average, an additional $49 million per year is
     needed between 1994 and 2005 in order to avoid this increasing
     problem.

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Quality Highways                                                    


Pavement Needs on Non-Corridors 2020 Backbone routes are
demonstrated by projections made possible with a newly developed
pavement management system.  At current program levels, the number
of rough miles on non-backbone routes can be expected to grow from
slightly more than 800 to nearly 1600.  Additional funding of about
$25 million per year between 1994 and 2005 would arrest that trend. 
The backlog of existing needs could be addressed if the level of
additional funding were increased to $39 million per year.

All Season Highways are not available in some parts of the,state. 
Some 315 miles of the state highway system have reduced weight
limits in the Spring of the year, primarily disrupting the
agricultural and forest products industries.  Additional funding of
$13 million per year would correct this problem over the next ten
years.  Needs on roads with the highest traffic volumes could be
addressed for $6 million per year.

Maintenance needs and opportunities exist in several areas: 1)
improved snow removal; 2) reduced use of deicing chemicals; and 3)
increased pavement and shoulder maintenance.  The additional cost
of implementing these measures is $10 million per year over the
next decade.

All of these areas represent important needs that will preserve
Wisconsin's state highway system and maintain the quality of
service it provides.  The quality of service provided by the state
highway system will decline without increased investments in system
preservation.


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Quality Highways                                                    


II.  Preservation Needs for Milwaukee County Freeways

Freeways in Milwaukee County carry more passengers and goods per
mile than any other highways in the state.  Due to their age and
the amount of traffic they carry, they are also among the most
deteriorated roads on the state highway system.  Unless sizable
investments are made to rebuild these roads over the next decade,
traffic will be disrupted by extremely rough pavements, bridge
weight restrictions and increasing accident rates.

Milwaukee County freeways are critical to the economy of southeast
Wisconsin because they provide an essential link between people and
businesses throughout the region.  They also facilitate the
movement of trips passing through southeast Wisconsin on their way
to or from other parts of the state and nation.

The average lane mile of freeway in Milwaukee County carries 16,800
vehicles each day while the average freeway lane mile in the rest
of the state carries only 5,300 vehicles per day (see Figure 1).
This difference, of over 3 to 1, demonstrates the unique nature of
the demands placed on the Milwaukee system.


Click HERE for graphic.


These extreme demands are also seen in the traffic volumes
entering the major interchanges in the area. Wisconsin's six
highest volume interchanges are located in Milwaukee County. 
Figure 2 shows the range of traffic volume on those interchanges
and also demonstrates that they far exceed the volume of the next
highest interchange, the Badger, where I-90, 1-94 and USH 30 meet
just east of Madison.  A total of 83,000 vehicles enter the Badger
Interchange during a typical day, while 270,000 enter the Zoo
Interchange and 235,000 use the Marquette Interchange.

Pavements and bridges go through a predictable life cycle,
regardless of use.  They can be rehabilitated after initial
construction, but the extra life purchased by each rehabilitation
gradually decreases as the underlying pavement and bridge
structures age.  Eventually, complete reconstruction is required in
order to minimize the life cycle costs of keeping the road open to


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Quality Highways                                                    


traffic and to avoid increasingly frequent disruptions of traffic
as rehabilitation efforts need to be spaced closer and closer
together. 

Many of the pavements and bridges on the freeway system in
Milwaukee County are reaching the end of their overall service
lives and will soon require reconstruction. Pavement overlays and
other measures short of reconstruction will no longer be cost
effective in many cases, and will subject travellers and shippers
to increasing inconvenience and delay.  The need to reconstruct
these pavements, many of which are approaching 40 years of age, is
consistent with experience in Chicago and other cities, and
has been confirmed through extensive field inspection of the
Milwaukee freeway system.

The East-West Freeway (I-94) is a good example of the
rehabilitation and reconstruction needs that exist on the freeway
system.  This leg of the freeway system was initially constructed
in 1963.  It was resurfaced in 1976 and will require another
resurfacing in 1996.  The current asphalt surface will have
provided service to more than 160,000 vehicles per day (both
directions) for 20 years.  The 1996 resurfacing is expected to last
only half as long.  The steady reduction in performance is due to
the accumulated damage caused by water infiltration, temperature
variations and the constant pounding of traffic.  By the year 2006,
the surface of the pavement will have become intolerably rough once
more.  An additional overlay will not be cost effective because it
will last even less than 10 years.  Reconstruction is the most cost
effective option and ensures a new surface that can provide service
for up to 25 years without significant maintenance expenses and
disruptions to traffic.

When it needs replacement by 2006, the original pavement structure
on the East-West Freeway will be 43 years old.  By comparison,
parts of Chicago's Kennedy Expressway are about 30 years old and
have been under reconstruction for the past several years.  Can the
East-West Freeway be patched and held together longer without
rehabilitation? Only for a short time, and not without escalating
maintenance costs and growing inconvenience to the traveling
public.  The winter thaws of 1994 spawned many potholes on the
freeway.  Even with crews working on weekends to avoid the heaviest
traffic, lane closures raised havoc with the users of the freeway. 
Traffic delays of this type would become frequent and quickly
become intolerable if the pavement is not rehabilitated soon. 
Maintenance and other surface related costs would also increase
significantly.


Click HERE for graphic.


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Quality Highways                                                    


The extreme age of Milwaukee's freeway system, and the impending
need for major Bridge Deck Area By Year of Construction interstate
Highway Bridges preservation investments, is further illustrated by
the age of the bridges that carry traffic over the cross streets
and through the interchanges on the system. As illustrated in
Figure 3, the bulk of the structures, as measured by surface area,
were built in the 1960's and will soon be nearly years old. While
some bridges last longer before needing replacement, three factors
combine 1950's 1960's 1970's 1980's and 90's to make extended
service lives impossible for many structures in 10 Milwaukee County
Remainder of State Milwaukee County:

    First, the design of some bridges does not allow cost
     effective removal and replacement of the riding surface.  This
     design was selected in the early 1960's because it enabled the
     tight curvatures often required by interchanges.  Overlays and
     other treatments have been applied to these bridges in recent
     years, but the underlying bridge decks will not be adequate to
     allow effective rehabilitation in the future.  When the
     surface can no longer be maintained, these bridges must be
     rebuilt.  Advanced construction materials and techniques will
     allow improved designs to be used when these bridges are
     reconstructed.

    Second, the traffic volumes using the freeway system are very
     high.  Increases in traffic over the last 30 years have been
     unprecedented.  The impact of this traffic growth was
     magnified by the fact that some of the originally planned
     freeway segments were never built, forcing more traffic onto
     completed segments.  Federal laws regulating maximum vehicle
     weights were also amended, allowing heavier vehicles on the
     roads.  Heavy vehicles and large volumes of traffic both cause
     wear that shortens the life of a bridge.

    Finally, the surfaces of many bridges were severely damaged by
     studded tires in the 1960's and early 1970's.  These tires
     were banned once damage became evident, but they had already
     robbed the existing bridges of many years of service life.

Reconstructing the Milwaukee County freeway system as it wears out
will be expensive.  Nearly 45% of Wisconsin's Interstate bridge
deck area, which is a good proxy for bridge cost, exists in
Milwaukee County.  For this reason, reconstruction of Milwaukee
County freeways will require much more bridge work than would be
experienced in rural parts of the state.  Since bridges are more
costly to rebuild than pavements, the average cost per mile will be
higher.  A comparison


Click HERE for graphic.


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Quality Highways                                                    


of the programmed cost for reconstructing I-90/94 in Juneau County
with the projected cost of the East-West Freeway between the Zoo
and Stadium Interchanges illustrates the difference.  The Juneau
County project is costing about $550,000 per lane mile.  The East-
West Freeway project is expected to cost about $2.9 million per
lane mile.

Preserving the structural integrity of the freeway system is the
primary and immediate motivation for the rehabilitation and
reconstruction of the system, but the final cost and the future
efficiency of the system will depend heavily on the designs
selected for the interchanges needing replacement.  Two options
exist:

    Replace the interchanges in-kind, without changing the
     configuration of the ramps; and

    Replace the interchanges and redesign the ramp configurations
     so that they can efficiently handle the traffic volumes of
     today and tomorrow.

When deciding on the design of the interchanges needing
replacement, policy makers must consider the safety and congestion
problems in Milwaukee County.  They must also consider that the
design choices being made in the next few years will greatly impact
the efficiency of the freeway system through the middle of the next
century.  Once reconstructed, the basic functioning of an
interchange cannot be modified.  Travellers and shippers will live
with the results of today's decisions until at least the year 2050,
and probably much longer.

Safety problems are very apparent at some of the current
interchanges on the freeway system.  For example, the overall
accident rate for the Marquette Interchange (where 1-94, I-43 and
I-794 meet in downtown Milwaukee) is about 4.5 accidents per
million miles of vehicle travel.  The north leg of the interchange
(I-43 to the Hillside Interchange) has an accident rate of nearly
10.  Both of these compare to the average rate for urban freeways
in Wisconsin of less than two.

The Marquette Interchange will need to be reconstructed starting in
about the year 2000.  The cause of the large number of accidents at
the interchange can be found in its dated design and the high
traffic volumes using the interchange.  For example, left on and
off ramps combine with internal service ramps (entrances and exits
that directly service surface streets from within the interchange
itself) force many merging movements and acceleration/deceleration
points for drivers: movements and speed changes that cause
accidents.  Another safety and operational problem is that the
length of the left off ramps is often insufficient to handle the
traffic wanting to exit at a given location.  This means that
traffic sometimes backs up into lanes handling through traffic and
the risk of an accident increases significantly.  Traffic delays
increase as well.

An updated interchange design would remove all of the left on and
off ramps to improve safety and traffic flow.  Left on and off
ramps at the Marquette and other interchanges also make it
impossible to operate a designated bus lane or high occupancy
vehicle (HOV) lane through the interchange.  Removing them would
increase the flexibility of the system in the future.


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Quality Highways                                                    


Modem interchange design would significantly reduce the number of
accidents at the Marquette, but constructing a more efficient
design would mean rebuilding much of the downtown freeway system
(28th Street east to the lake front and north to the Hillside
Interchange).  The cost of a redesign would be nearly $600 million
compared to about $200 million for an in-kind reconstruction of the
Marquette.  This work would be accomplished in stages.  However, if
replacement in-kind is selected, users will see no relief in the
bottlenecks and accidents at the interchange.  With an improved
design, safety and traffic flow will improve and the interchange
will be able to function effectively should traffic levels continue
to grow.

The focus of this discussion is on preservation of the existing
freeway system, not on expansions of or additions to the system. 
Costs for rehabilitating and reconstructing Milwaukee County
freeways are presented below.  The only capacity related work
included in the estimates is a limited expansion of 1-43 from Brown
Deer Road to Bender Road (3.3 miles) that is planned to coincide
with the need to replace the existing pavement.  Freeway traffic
management investments are also planned, and will also allow
existing capacity to be used more efficiently.

Although capacity expansion needs are not included here, it must be
recognized that traffic congestion is an ongoing and growing
problem.  A study of transportation alternatives in the I-94 East-
West Corridor is attempting to find some solution to the congestion
on that route.  HOV lanes, bus ways and light rail are among the
options being considered.  All of these options will increase costs
and will need to be considered when designing interchanges and
replacement facilities.  Current projections indicate that much of
the Zoo Freeway (USH 45) and large parts of the North-South Freeway
(I-94/I-43) will become congested by the year 2010 and may require
the consideration of similar options.

Annual preservation needs for Milwaukee County freeways are
summarized in Figure 4. There are three basic alternatives.  These
include the following:

     1)   Continue the current funding level and allow the
          condition of the system to deteriorate;


Click HERE for graphic.

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Quality Highways                                                    


     2)   Increase funding to preserve the system and rebuild
          interchanges without design changes to enhance safety and
          improve operations; and

     3)   Increase funding to preserve the system and make safety
          and operational improvements as interchanges are rebuilt.

The funding level currently dedicated to the Milwaukee County
freeway system is about $25 million per year.  Continuing to
provide funding at this level would lead to much rougher pavements,
weight limitations on some bridges and increased traffic disruption
from stop gap maintenance efforts.  Following a strategy of system
preservation and rebuilding interchanges in kind requires that
funding be increased to about $64 million per year for the 1996-
1999 period and to about $84 million per year in the 2000-2010
period (excluding inflation).  This strategy would provide for
smooth pavements and avoid bridge weight restrictions.  Following a
strategy of additional safety and operational improvements, which
would improve safety and traffic flow through the interchanges,
funding would need to increase to about $67 million per year from
1996-1999 and to $126 million from 2000 to 2010.


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Quality Highways                                                    


III. Preservation Needs for the Existing Corridors 2020 Multilane
     Backbone System


The existing Corridors 2020 multilane backbone system is the
primary carrier of people and goods throughout Wisconsin.  The
system is comprised of the Interstate system and the multilane
portions of US highways 41, 51, 53 and 151. This section
concentrates on the portion of the system outside of Milwaukee
County since Highway Miles and Travel By Highway System
needs on Milwaukee County freeways have Outside Milwaukee County
already been discussed.System:


Click HERE for graphic.


Excluding Milwaukee County from state totals, existing multilane
backbone routes comprise 8.7% of the miles of the state 
highway system and carry more than 33% of the miles of travel.
Figure 5 contrasts the roadway miles and vehicle miles of travel on
state highways outside Milwaukee County, by highway class.        
As demonstrated by the intensity of use, the existing multilane
backbone system provides services to the travelers and shippers in
rural Wisconsin that are just as important as those the freeway
system provides to Milwaukee County and the rest of southeast
Wisconsin.


Click HERE for graphic.


Like the Milwaukee County freeway system, much of the existing
multilane backbone system is old and in need of reconstruction.  If
these improvements are not made, travelers and shippers in
Wisconsin will experience decreasing ride quality, increased travel
times and increased chances of being involved in an accident.

Many of the routes on the existing multilane backbone system were
constructed in the 1950's and 1960's (see Figure 6).  Some pavement
reconstruction has already taken place, but the need for
reconstruction is increasing as the system ages.  Pavement
reconstruction can be up to five times more expensive than
resurfacing, leading to the need for greater dollar investments on
the system as it ages.

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Quality Highways                                                    


The bridges on the existing multilane backbone system reflect an
age distribution similar to that for pavements.  While bridge
replacement needs are not as significant as they are for Milwaukee
County freeways, many of bridges are approaching an age where major
rehabilitation and deck replacement is required.  A bridge deck is
typically replaced once during the service life of a bridge, and
this usually occurs when a bridge is around 35 years old.  As shown
in Figure 7, over 50% of the bridges with their original decks in
place will reach an age of 35 years or more within the next decade. 
Deck replacement needs will increase.

The needs summarized below were drawn from the 1992 State Highway
Plan and updated to reflect the current six year highway program,
existing bridge conditions and improved pavement information
available through Wisconsin's recently developed pavement
management system.  They were reviewed in detail and confirmed by
department engineers familiar with system conditions.

The needs relate to system preservation, not increases in system
capacity.  They include costs for:

    resurfacing and reconstructing rough pavements,
    addressing geometric deficiencies,
    replacing deteriorated bridge decks,
    reconstructing bridges at the end of their service lives, and
    modernizing existing interchanges in order to improve their
     safety and operational characteristics.

Some congestion problems are also likely to develop on the existing
multilane backbone system.  Potential solutions to these problems
may or may not include increases in highway capacity.  Investments
in non-highway modes may offer other alternatives (See the
TRANSLINKS 21 report Corridors 2020 Review and Update for a further
discussion of these issues.) However, regardless of the choices
made involving other modes, the needs outlined here will remain
critically important to travelers and shippers in Wisconsin.

A couple of examples may help to illustrate the nature and scope of
the needs outlined in this section:

    One is USH 51 in the Wausau area, which wa s constructed in
     1964.  Its original concrete pavement is deteriorating.  Its
     bridges and interchanges are old.  Many of the interchanges


Click HERE for graphic.


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Quality Highways                                                    

     on the route employ inefficient designs that cause confusion
     for the traveler and slow the flow of traffic.  Reconstructing
     the pavements on this portion of USH 51, rehabilitating its
     bridges and making a few modifications to interchanges is
     projected to cost in excess of $60 million.  This work should
     be completed by the early years of the next century.  None of
     this work is in a current financial plan.

    Another is 1-94 near Black River Falls.  The soils and base
     beneath the pavement no longer provide adequate support,
     causing concrete punchouts and severe cracking of the surface. 
     The pavement needs to be reconstructed in order to correct the
     problems with the soils and base.  Simply patching and
     resurfacing the pavement would not be cost effective because
     the surface would deteriorate rapidly.

Annual preservation needs on the existing multilane backbone system
are summarized in Figure 8. There are three basic alternatives:

     1)   Continue current funding levels and allow the condition
          of the system to deteriorate;

     2)   Increase funding to address some emerging pavement and
          bridge needs as well as critical interchange
          modernization needs; and

     3)   Increase funding to address all preservation, safety and
          modernization needs.

An average of $59 million per year is currently committed to
projects on the existing multilane backbone system.  The annual
cost of addressing all the preservation needs on the system are
estimated to be $108 million between 1994 and 2005, an increase of
$49 million per year (excluding inflation).  The middle option is
estimated to cost a total of $80 million per year, representing an 
increase of $21 million over the current program level.

If the work identified here is not completed, the condition of the
bridges and pavements on this critical portion of the state highway
system can be expected to deteriorate.  If a bridge deck


Click HERE for graphic.


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Quality Highways                                                    


can't be replaced when needed, the weights of vehicles using the
bridges must be restricted.  This will increase costs for heavy
vehicles required to choose less convenient routings to their
destinations.  Interchange modernization work will also be delayed,
causing bottlenecks to continue at interchanges that cannot
efficiently handle the volumes of traffic wanting to use them. 
Without increased attention to pavement renewal, the number of
rough miles of pavement will also increase (see Figure 9). A
rough pavement is defined as one with a pavement serviceability 
index (PSI) of less that 2.5. The scale used ranges from 5.0, a
perfect pavement, to 1.0, an almost impassable pavement. A PSI of 
2.5 marks the point where surface renewal is called for on these
routes. The impacts of rough miles include driver discomfort
and increased wear and tear on vehicles.

Downgrading pavement improvements from reconstruction to
resurfacing is an alternative that would allow more pavements to be
treated with fewer dollars, but this approach would be penny wise
and pound foolish.  As discussed earlier, pavements go through a
predictable life cycle.  The ability of an aging pavement to
support additional overlays declines over time.  The life of a
resurfacing is shortened significantly if the underlying pavement
structure is inadequate to support the pounding exerted by traffic. 
As the life obtained from a resurfacing decreases, the number of
needed renewals and the overall life cycle cost of preserving the
system increase accordingly.  Unnecessary traffic delays and
interference caused by the extra rehabilitation work lead to
significant extra costs for highway users in terms of lost time and
inconvenience.  A reconstructed pavement can go up to 25 years
before needing rehabilitation, minimizing life cycle costs and
disruption from future pavement renewal activities.

Click HERE for graphic.


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Quality Highways                                                    


IV.  Pavement Preservation Needs: Corridors 2020 Connector System
     and Non-Corridors 2020 Routes

Pavement preservation on Corridors 2020 connectors and non-
Corridors 2020 routes will also be a significant and growing need
in the coming decade.  These routes make up over 85% of all miles
on the state highway system, and a significant number of those
miles are rough and in need of improvement.  The number of rough
highway miles will grow unless additional resources are dedicated
to pavement preservation.

The ability to anticipate pavement needs on state highways has been
enhanced recently by the development of a pavement management
system.  This planning system incorporates historical information
on individual pavements along with up to date information on
pavement performance.  Information on when pavements were initially
constructed is used to provide insight into whether they are at the
end of their service lives or whether an overlay will be a cost  
effective  preservation strategy.

Currently, 830 miles of non-Corridors 2020 backbone routes have a
pavement serviceability index (PSI) less than 2.0.  Rough mileage
could nearly double over the next decade without increased
attention to pavement preservation (see Figure 10). Using a PSI of
2.0 as a threshold already represents a willingness to accept
somewhat lower service on these routes when compared to the
backbone routes which carry significantly higher traffic volumes. 
To put this threshold into perspective, pavements rarely fall below
a PSI of 1.75 before they are improved.  A doubling of the number
of miles below 2.0 would, therefore, represent a real and
significant decline in ride quality on the state highway system.

Three alternatives exist for addressing pavement needs on Corridors
2020 connector and non-Corridors 2020 routes:

     1)   Continue the level of pavement renewal in the existing
          state highway program, allowing the overall ride quality
          of the system to decline;


Click HERE for graphic.


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Quality Highways                                                    


     2)   Increase the level of pavement renewal enough to keep the
          ride quality of the system from deteriorating; and,

     3)   Increase the level of pavement renewal to address
          pavement needs as they emerge and eliminate the current
          backlog of needed pavement improvements.

An extra $25 million per year will be needed between 1994 and 2005
in order to keep the system from deteriorating (see Figure 11). 
Retiring the backlog of pavement needs and addressing emerging
needs as they arise will require the current program level to be
increased by $39 million per year.


Click HERE for graphic.


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Quality Highways                                                    


V.   All Season Highways

Parts of central and northern Wisconsin are economically
disadvantaged by seasonal weight restrictions placed on 315 miles
of the state highway system.  These highways include 102 miles
classified as arterials and 213 miles classified as collector
routes.  Many of these highways are important links in agricultural
or forest products transportation.  Demands to upgrade these roads
were strongly expressed by businesses, regional planners and truck
operators during public meetings held as part of the TRANSLINKS 21
planning process.

Roads that fall in this category are typically old and have
weaknesses in their pavement base.  Inadequate bases make them
unable to carry heavy loads while the ground is saturated during
the Spring months.  Heavy loads would severely damage these roads
during this period, perhaps even placing them out of service.

Temporary load limits are the solution currently used.  This forces
haulers to either suspend operations, reduce the size of the loads
they haul, or use more circuitous routings. All of these options
have a negative impact on highway users and Wisconsin's economy
because they either reduce business income or increase the costs of
producing goods.

As shown in Figure 12, a program to upgrade all 315 miles and
remove seasonal restrictions would cost $13 million per year over a 
10 year period.  An intermediate option would be to upgrade only
those roads classified as arterials.  Generally, these routes have
the highest traffic volumes and the investment would immediately
benefit the most traffic. Following this approach would reduce the
cost to $6 million per year over 10 years.


Click HERE for graphic.


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Quality Highways                                                    


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Quality Highways                                                    


VI.  Maintenance Needs

The department works continually to assure that the state highway
system is maintained to the high standards expected by travelers
and shippers in Wisconsin.  Activities included in meeting this
maintenance responsibility include plowing snow, ice control, -
preserving and repairing pavements and shoulders, inspecting and
repairing bridges, cleaning and maintaining roadside facilities,
maintaining roadside vegetation, controlling and permitting non-
highway use of our right-of-way and responding to emergencies along
or affecting our roadways.  Maintaining and preserving the
investment made in the state highway system requires constant  
improvement in the efficiency and effectiveness of
maintenance operations. 

The cost of maintaining the state highway system is influenced by
many factors, including the level of service demanded by our
customers, the maintenance technologies employed and the volume of
traffic using the system.  All of these factors exert upward
pressure on the cost of maintaining the state highway system: our
customers demand more uniformly maintained roads in all seasons of
the year; ever improving technology provides better tools to use,
but there are often additional costs involved with initial
implementation (the payback being more efficient operations and
better performance in the future); and, increasing traffic volumes
and truck loadings place a growing burden on roads and bridges.

The annual increments in funding required to address major
maintenance needs are summarized in Figure 13 and discussed below.

Snow Removal

The influence of changing service expectations is most evident in
the area of snow removal.  For many years, Wisconsin has used a
stratified system for snow removal based on the average daily
traffic on a route.  The highest volume routes are given 24 hour
service, with bare pavements as


Click HERE for graphic.


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Quality Highways                                                    


soon as possible after a storm.  The lowest volume routes are given
more limited evening and weekend service.  Evidence is growing that
the public simply does not support this stratified approach. 
People who drive on lower volume roads and work weekends or second
shifts expect the same level of service as those who drive on
higher volume routes at prime times.  Most travelers and shippers
expect to travel unimpaired by weather throughout the winter.  The
current policy does not support their desires.

The cost of modifying the current snow removal policy to provide 24
hour service on all state owned roads is estimated to be $8.4
million per year.  Intermediate steps could be taken that would
cost less while still providing a higher level of service than is
now available on some roads.  For example, the annual cost would be
$1.1 million if we increased the speed of snow removal on low
volume roads to that available on roads with moderate traffic
volumes.


Reducing Use Of Deicing Chemicals

Winter maintenance is also an area where technological enhancements
can improve maintenance operations and service.  Deicing chemicals
are required to provide the winter service levels that the public
expects.  The impact of those chemicals on the environment is a
major concern.  New technologies to more precisely control the
application of such chemicals are available and have been piloted
in Wisconsin.  Computerized spreaders have clearly demonstrated
more accurate control of the amount of chemical that is used.  Ice
control effectiveness remains unchanged and the amount of chemical
applied is greatly reduced.  The cost of equipping all winter
maintenance trucks with this equipment is estimated to be $8
million.  This investment could be staged over 10 years, for an
annual cost of $800,000.


Pavement and Shoulder Maintenance

Expectations for higher levels of maintenance also extend to
pavements and shoulders.  Motorists want smooth, safe, well-
maintained roads.  These customer expectations and the detrimental
effects of Wisconsin's harsh winters on pavement structures add up
to a continually increasing need for joint and pothole repair,
wedging of ruts and dips, thin overlays, seal-coats, and shoulder
grading.

The incremental cost to meet the demand for increasing pavement and
shoulder maintenance is $1 million per year.  Our counties, in
general, will be able to redirect manpower from other projects in
order to perform this additional work.  The added funding will
cover labor and materials.

Beyond meeting current expectations, another significant
maintenance issue looms if increased funding is not made available
to provide for the pavement resurfacing and reconstruction needs
discussed earlier in this paper.  Pavement and shoulder maintenance
activities are sometimes used


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to "carry" a pavement for a short time until an improvement can be
programmed.  A shortage of funding for pavement improvements will
increase the need for pavement and shoulder maintenance activities
in order to avoid dramatic declines in the condition of the state
highway system and "carry" pavements for longer and longer periods
of time.


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Quality Highways                                                    


VII. Reallocation Options

Reallocation of existing highway funding is a policy issue needing
to be discussed in light of the growing investments required to
preserve the state highway system.  If increased funding is not
available to address all justified rehabilitation needs, some
reallocations will be implemented in order to accomplish those with
highest priority.  It must be recognized, however, that significant
reallocations will result in substantial costs for highway users. 
Many beneficial improvements and services will not be provided
under any reallocation approach.  The long term cost of maintaining
the state highway system will also increase, since substantial
investments are often required to minimize life cycle costs. 
Policy makers must consider these impacts when deciding whether
critical needs should be met through increased funding or a
refocusing of current programs.

The preservation needs outlined in this report are currently funded
under two major categories: Highway Rehabilitation and Highway
Maintenance.  The Highway Rehabilitation category is, in turn,
broken into three programs: 3R (Resurfacing, Reconditioning and
Reconstruction), Bridge, and Interstate.

The 3R program supports preservation of the non-Interstate Highway
portion of the state highway system.  The program addresses
deficiencies that range from structural deterioration to outdated
design features that can make a highway unsafe given current or
projected traffic volumes.  Preservation needs on non-Interstate
Highways are funded by this program.

The Bridge program preserves the bridges on non-Interstate
Highways.  The program funds investments to rehabilitate or replace
bridges and bridge decks when they can no longer safely carry
traffic.

The Interstate program preserves the pavements and bridges on
Interstate Highway portion of the state highway system.  The type
of work funded is identical to that accomplished under 3R and
bridge.

The Highway Maintenance program funds all maintenance activities on
the state highway system, including Interstate Highways.  The type
of work accomplished includes snow plowing, deicing, installation
and replacement of traffic signs and markings, mowing, trash pickup
and upkeep of rest areas.  Additional investments in snow removal,
equipment for applying deicing agents and for pavement and shoulder
maintenance would need to be drawn from this program area.

This paper has indicated that needs are increasing in all of these
program areas.  If required, reallocations, either among these
programs or within a given program, would largely focus on reducing
preservation and maintenance activities on the lower volume
portions of the state


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highway system.  Using limited funds to address priority needs on
the higher volume routes, such as Interstate Highways and the
Corridors 2020 backbone routes, would maximize the economic and
mobility benefits realized from the dollars that are available for
highways in Wisconsin.

The magnitude of the program level impacts involved can be
demonstrated by an example that would divert $35 million per year
from lower volume state highways.  This level of reallocation would
be sufficient to fund only near term needs on Milwaukee County
freeways or on Corridors 2020 backbone routes.

A reallocation of $35 million per year from the lower volume minor
arterial and collector portions of the state highway system would
represent a funding reduction of 40% on these routes.  This
reduction could be accomplished by delaying projects, down-scoping
the level of work performed, or some combination of both.  If
achieved by delaying projects, a base reduction of $35 million per
year would mean postponing work on 18 bridges and 122 miles of
highway.  After 5 years, a total of 90 bridges and 600 miles of
highway would be awaiting improvements that would otherwise have
been scheduled.  If the reallocation were achieved by down-scoping
work, it would mean reducing all pavement reconditioning and
reconstruction projects on these routes to simple resurfacing. 
Currently 89 miles of higher level pavement treatments are
accomplished each year.

Delays and project down-scoping of this type would involve large
costs for highway users.  The reallocations discussed above would
cause the costs to fall on users of the minor arterial and
collectors systems.  These costs would come in the form of
decreased ride quality, decreased safety, weight restrictions on
bridges, increased traffic delays, slower snow removal and less
well maintained rest areas.  The long term costs for preserving
these routes would also increase and impact all highway users
around the state.


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                                                  WISCONSIN
                                              TRANSLINKS 21





FOR ADDITIONAL INFORMATION ABOUT TRANSLINKS 21, CONTACT:
MARK WOLFGRAM
CHIEF, STATE HIGHWAY PROGRAM ANALYSIS
WISCONSIN DEPARTMENT OF TRANSPORTATION
PO BOX 7916
MADISON, WI 53707-7916

608/266-5791

FOR ADDITIONAL COPIES, CALL:

OFFICE OF PUBLIC AFFAIRS, 608/266-3581



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